Monthly Archives: October 2013


Wing Spars 12 (2.0 hrs)

For some reason, I was thinking that I could prime the ribs at the same time as I did the spar components.  As I read the instructions again today, I realized I was mistaken.  It was best to get the spars primed and riveted so that I could cleco the skeleton together, match drill and then prime the ribs.  So thats what I set about to do. 20131014-195146.jpg

Here you can see my method for holding the spars.  Some old hangers did the trick nicely.20131014-195201.jpg

Squire loves priming!20131014-195223.jpg

I did have some trouble with my HVLP gun today.  It keeps not spraying paint.  Afterwards, I did a complete tear down.  I cleaned each part thoroughly and applied some silicone lubricant in some key areas that I think were binding slightly.  More importantly, I think I discovered the problem.  The paint reservoir has trouble sealing, which if your not careful means you can very easily spill that expensive primer.  Its a HF tool that works great, but like a lot of HF things, there is always something!.  To fix the sealing issue, I applied some vaseline to the threads of the plastic cap.  The lid seals great now.  I noticed the vent was clogged with primer.  I have never opened the vent before, but with the leaky lid I think the reservoir was able to equalize.  After unclogging the vent, and reassembling the parts I gave it a test run with some MEK and it seemed to work fine.  She’ll get a real test very soon. 20131014-195240.jpg

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Wings 2 (5.0 hrs)

Rib prep is painful.  And that is my excuse for not taking pictures.  Besides, a rib before deburring, looks just like a rib after deburring!

Today I deburred all of the lightening holes, and fluted 50 of 54 ribs.  I just couldn’t flute anymore as my hand was cramping up and in a fair amount of pain.  This is by far the most dull part of build so far.  When I finish fluting, I will be ready for some final deburring of areas like the corners and small areas.  I figure that should take me no more than about 2 hours.  Then rib prep will be essentially done.

I’m pretty excited to mount this stuff up on the wing stand and start the match drilling process. Tomorrow is a federal holiday, so I have off work.  Hopefully I’ll have these babies up on the wing stand tomorrow!


Wings 1 (5.0 hrs)

Ribs.  Holy cow there are a lot of ribs!

Here are the ribs prior to unwrapping from the plastic.  The first thing I did today was mark all the ribs with a marker and then remove all the little stickers with the parts numbers on them.  They tend to leave a sticky adhesive behind that gums up the scotchbrite pads, so I usually remove that with some goo off.  I did the same today.  With this many ribs… even that took awhile. 20131012-191023.jpg

Here are all the ribs after labeling. 20131012-191031.jpg

Same ribs after all of the flanges have been straightened and deburred.  I can see how this takes awhile.  5 hours later and I still have to deburr the lightening holes!  As you can see, Squire is thrilled by deburring!20131012-191041.jpg