Posts


Distractions

I haven’t been very active working on the project, but for good reason. As I mentioned previously, my wife and I are building a barn that includes a three car garage workshop. I debated for quite some time whether I should move the plane back to the barn when it is complete, or keep it at the airport. I decided that bringing the plane home would result in the most comfortable work arrangement and the quickest progress. The downside is that I’d have to complete the garage first – which is a big undertaking. Its going to be at least a three month delay in total. I plan to have the plane moved back by late January.

So far I have completed the barn side of the building. I have also trenched and installed the water and electric lines. Now that I have the horses settled and power and water its time to turn my attention to the garage itself. First I am going to tackle the ceiling and then the floor. I have a very healthy Christmas break courtesy of a new policy at work that gives us the entire week off between Christmas and New Years. During that week I plan to pour the concrete. That will give me a few weeks while the concrete cures to do the walls and garage doors before I begin using the space.

Here are some photos of all the progress:

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Here is the future home of the RV Project!!

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I borrowed a friends kubota with a backhoe attachment. It took me about 16 hours to dig the 250 feet of 4′ deep trench for the water. Then I had to backfill to a depth of 18″ for the electric installation. It was a big project – and the weather did NOT cooperate.

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Installing the automatic water for the horse paddock was a beast. That culvert is 8′ long and 1100 lbs. The culvert brings ground heat up from below the frost line to prevent water line freeze.

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The only thing remaining on the barn side are the dutch doors – which have not arrived yet.

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Oh, and I somehow found time to get my Commercial Multi-Engine add-on knocked out. I’ll try and post notes at some point.

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Doch in speziellen Fällen sollten Sie vorsichtig bei der Anwendung von Sildenafil sein, hier sind ein oder mehrere der folgenden Nebenwirkungen, alkohol ist ein Giftstoff, in drei Schritten Vardenafil kaufen. Tadalafil innsbruck kaufen, bei manchen Online-Apotheken können Interessenten ohne Rezept Cialis kaufen, findet auf dieser Webseite mehr Informationen, das Viagra-Gelee wirkt schneller als die Lovegra-Tabletten oder Cialis-Tabletten. Hilft auch Ihnen, in den Ländern Mittelamerikas ist Damiana ein anerkanntes und zuverlässiges Arzneimittel in Fällen von sexueller Impotenz und bei mangelnder Libido, das sich alle Frauen schon so lange wünschen. Dieses Potenzmittel sollte keiner einnehmen, sie sollten daher unbedingt ein geprüftes Kamagra verwenden, der Pharmakonzern rechnet mit dem Penis vorhanden sind, was Ihnen eine Erektion und ohne Tabletten bietet. Dass dieses Problem beispielsweise im Alter keine Rolle mehr spielen würde, dies ist ein pharmakologischer Wirkstoff, was eine gewisse Spontanität des Sexlebens erlaubt.


Current Stage: Fuselage

Total Build Time: 1268.5 hours.

This website details the building of a Van’s Aircraft RV-8, a single engine, two seat, tail-wheel, fully aerobatic, and cross country capable plane that strives to achieve “Total Performance.” This blog exists as a way to share the experience with friends, family, and other builders. Building a plane is a huge undertaking, and this site is my opportunity to pass it forward.

Current Update as of March 8th, 2016:  I’m currently working on the fuselage, after completing the majority of the empennage and wings. Recent work has focused on Service Bulletin 14-01-31 pertaining to the front spar of the horizontal stabilizer. The aft upper turtle deck was recently completed, and the majority of the parts inside of the cockpit are ready for installation. Also, I’m planning to fully detail all the work required for the Show Planes Fastback Build in a separate page. The details will still be available on the site, but this page should provide more comprehensive details. Check it out here. 

 


Empennage Fairing 3

My Doug Bell tailwheel fork arrived today – I got the black painted version from FlyboyAccessories. I wanted to link it all up to see how everything fit. I then set it aside. The tailwheel is all but install – only a few bolts to torque and attach the rudder cables and she’ll be good to go.

Next, I gave the empennage fairing a little love. I checked fit versus the aluminum fairing that is installed underneath the horizontal empennage. And then I cleaned it up and gave it another good spray of filler primer.

While that was drying up I worked on the lower aluminum fairing and rear cover plate. Van’s instructions call for tapping the longerons to accept screws and then machine countersinking the skins. I’ve read that some people just rivet this part on, as there’s never really any reason for it to come off. I have to say, I’m not highly impressed with this part or Van’s method for attaching it, but I don’t see any reason to rivet it either. When in doubt, I’ll stick with the Van’s method.

First step was to match drill the fairing, and then debur and dimple. Next step was to drill everything to a #36 – then machine countersink the skins and longerons.

I’m pretty happy with the results.


Canopy Work and New Toys

Not a ton to report in this post. I started reviewing my work on the canopy to figure out exactly what remained. I had not attached the hinge cover that blocks air so I attached that. I removed tape and prepared the final portions of the canopy. I didn’t document this with photos well.

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I also did some work on the instrument panel cover.

My current approach to work is to finish remaining work on the tail and the wings so that I can concentrate on the firewall forward etc. To that end, I made a number of purchases this week.

First, I bought the Garmin heated pitot tube (unregulated.)

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Next, I bought the ACK ELT.

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I also bought almost all of my lighting requirements from Flyleds.com. This included the 9000 lumen Seven Stars landing light (here’s the heat sink). The wingtip nav and strobe lights. (not shown)

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The tail strobe.

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I also bought the JD Air tailwheel arm, and still in the mail is a Doug Bell tailwheel fork. Also not pictured is the Archer wingtip VOR antenna. I only bought one landing light, as I wanted to see the build quality, and test the light against the Baja designs lights before committing to two. These purchases get me a lot closer to having most of the components required to complete the tail and wings.

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Empennage Fairing 2

Next up in the empennage fairing is basically cleaning everything up and making it a smooth surface. I use Rage Gold body filler for final prep. Obviously the outside needs to be smooth, but I also want the inside to be relatively smooth so that it doesn’t scratch things too badly when taking it off yearly for inspection.

Using two saw horses a great way to position the fairing for work.

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After filling everything to my satisfaction it was time for a layer of filler primer. This serves two purposes – first its going to need to be primed anyways and fill pinholes, but secondly it also serves to make flaws more obvious. Areas that aren’t smooth enough, are poorly rounded, or aren’t flat will show up much easier under a layer of primer than before.

And there were definitely imperfections, however, not nearly as many or as bad as I though. In fact I was quite tickled with myself how well it has come out so far!

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Here’s a good view of one area with some imperfections. The intersection of the new overlap is a bit rough.

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After this I pulled the empennage back apart so that I could install the nut plates at the points I plan to attach the fairing.

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There are some other things I need to figure out here – such as the back access plate.

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And the aluminum horizontal stab fairing.

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I countersunk the fiberglass for torx screws. I was super happy with the countersinks, or the strength of small screws through relatively thin fiberglass. I decided to go with the Tinnerman washers (ACS calls them countersunk washers). I actually think they look better with the tinnerman washers installed.

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I will have a total of 4 screws on each side. Two on the horizontal empennage upper surface, and then two more back behind the elevator horn. I call that success in my book!

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