Wings


Barbara at Van’s called today. She had the shipping quotes and the terminal locations ready. I was hoping to save some significant money by picking the crates up at the terminal, but the difference was only $18!! And that included lift gate service! No need to bother with picking it up. It should arrive before the holiday weekend. Can’t wait!

I also began installing the brackets that Mike gave me on the wing stand. Here is the progress I made. My garage floor is very uneven, and I tried to use my laser level to ensure everything was true, but I’m very skeptical of its accuracy. The laser seemed to be 1/8 on an inch high shooting from both ends. If I shoot the level point from one side, and then shoot the level point back from that mark, they should line up.. but each time it worked its way higher. I might take it back.

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More Wing Stand Building

Van’s Aircraft had sent a letter stating that my wings would ship the week of August 17th.  August 17th is a Saturday.  Who says the week of and refers to a Saturday?  I was confused… did they mean the week ending on the 17th, or was it a mistake and they meant the next week?  So before heading out to the shop I gave them a call.  Turns out it was a typo and they meant the week of the 19th.  They said items usually ship by Thursday  (August 27) and take 5 to 6 working days for Pennsylvania.  That means my wings should arrive sometime between the 28th and the 30th of this month.  I also let Barbara at Van’s know that I intended to pick the crates up at the local terminal and would not need door service.  She will call me when she’s ready to pick a shipping company.  This should save me some money.

Back to the shop. Tonight I finished the wing stand frames.  I will wait until I’m ready to hang the wings before installing the aluminum angle supports. This was a collosal pain in the ass to do by myself.  I had to clamp, level, adjust and drill while on a ladder… a second set of hands would have made this far easier and quicker, but its done now.

Here you can see the far side that is under the stairs.  There is still plenty of room to walk (especially for a short guy such as myself).  20130807-203143.jpg

There is enough room to open the garage door… just barely.  I moved the work benches over by the garage door. 20130807-203149.jpg

Here is the only post that didn’t line up with a floor joyce.  20130807-203157.jpg

My make shift garage door stop.  The last thing I need is to throw the garage door open and bang into the wing stand.  Who knows what catastrophe that might cause…20130807-203206.jpg

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Panorama of the completed stands.20130807-203237.jpg


Wing Stand

I started building the wing stand this evening. Using deck screws I joined two 2x4s for each vertical leg instead of using 4X4s.

In the first photo I’m just playing around with the placement and clearance of the vertical supports.  I have to ensure that the garage door clears, and I wanted to center the stand on the lights. I’ve got plenty of room in my garage, so I spaced the two sides further apart then most people.  There are 30 inches between the uprights, which will give me plenty of room to work from either side. 20130806-211517.jpg

Here you can see how I’m planning to affix the bottom to the floor.  I’ve screwed a 2×4 across the bottom of the two legs.  That 2×4 will be attached with 2 screws into the concrete and some light adhesive. On the opposite end, I will have to trim the one vertical leg because of clearance issues with the stairs. I didn’t want to put a 2×4 across, because I don’t want to trip on it, but doing it this way is so easy and will ensure the stand is very stable.  Once I have that done, I’m going to mark all the positions on the floor, and then set about attaching the supports to the ceiling. I’m not going to install the aluminum angle supports until I’m ready to hang the wing.  This will hopefully allow the wood to dry and allow the stand to settle in place. It will also give me the opportunity to make any final adjustments to the leveling and spacing with the spars in hand. 20130806-211530.jpg