mistakes


Horizontal Stab 9 (2.0 hrs)

I emailed Mike after my last workshop session.  I was dismayed and frustrated with my mistakes and unsure of whether or not I needed to replace the parts.  Mike agreed to come over this evening to take a look at the mistakes and give me some guidance on anything I might need.  Turns out that I was over-reacting!  While the countersinks are overdone, they will not present a significant weakness.  Additionally, while the one hole is slightly outside of edge distance tolerances, there is more than enough support elsewhere for it to not be an issue.

Mike’s visit was an excellent opportunity for me to get set up for priming.  Here you can see the rear spar for the horizontal stab after priming.  The process is much easier than I had imagined, and I’m really pleased with the results from my super cheap harbor freight gun.  The cap on the paint container does leak if you don’t keep the gun upright, so I’m going to have to figure out a solution to that problem.  My confidence is restored!

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Horizontal Stab 8 (1 hr)

Wanted to put three or four hours in tonight, but I over-countersunk the splice AND reinforcement angles. Pretty sure I will need to replace both parts.

I also found a center rib that was drilled too close to the edge by the previous owner. I also think that parts he messed up were marked in blue. I wasn’t told this, and there are no replacements.

So, I stopped for the night. I’m very frustrated and angry with myself, so I’ll cool down and approach the problem fresh tomorrow. I will also try to get a second set of eyes on it.

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Horizontal Stab 4 (0 hrs)

I emailed the bill of sale to Van’s Aircraft a few days ago along with my order for a new HS-810. They emailed me back some legal waivers that they require before shipping parts etc. I was able to return that paperwork, after it was notarized, yesterday. Within two hours I had the UPS shipping notification and tracking number. Pretty good customer service! Anticipated delivery of 1/3/2013… It will be waiting for me when I get home from Slovakia.

As soon as I get back I will make a trip to harbor freight and get working.